hankster
01-31-2005, 11:21 PM
I used to break-in the bushings on stock motors but I don't anymore. I've found a technique that is easier, faster, works better and you don't have to worry about getting all that abrasive stuff out of your bushings. You polish the shaft. This works for a used motor as well as a new one.
Go to the hardware store or a Pep Boys and get some #1500 or #2000 grit wet-or-dry sandpaper. Pick up a sheet of #400 too. Also, some metal polish like Blue Magic or other low abrasive polish.
Take the motor apart. If it's a used motor you are rebuilding, it could have some score marks on the shaft if you forgot to use some good oil on the bushings. Check the armature in a drill and sand the score marks with the #400. If you don't have any marks, start out with the fine stuff. #2000 grit paper will polish the shaft almost like a mirror. Next, take a clean rag and put some polish on it. Turn on the drill and go to it. You really only need to do the area that rides in the bushing but do the whole thing. It looks pretty.
This should be done as your last step before assembling the motor. If you still have the comm to cut, do it before polishing or it will leave scratches that you just polished out. Put the necessary spacers on each end to center the armature in the magnetic field (see the Black Book for the proper way).
Now for the important part. Just before putting the arm in the can, put a drop of TRIBO R/C Power Matrix Commutator Lubricant on the shaft near the spacers. Put it in the can and use the same procedure for the endbell. Once you have the motor together and the endbell screws tight, take the flat part of a pair of pliers (or similar tool) and lightly tap each end of the shaft a few times. This centers the bushing on the shaft. Check your spacing. Change if necessary.
Spin the arm by hand. Feels good doesn't it?
Go to the hardware store or a Pep Boys and get some #1500 or #2000 grit wet-or-dry sandpaper. Pick up a sheet of #400 too. Also, some metal polish like Blue Magic or other low abrasive polish.
Take the motor apart. If it's a used motor you are rebuilding, it could have some score marks on the shaft if you forgot to use some good oil on the bushings. Check the armature in a drill and sand the score marks with the #400. If you don't have any marks, start out with the fine stuff. #2000 grit paper will polish the shaft almost like a mirror. Next, take a clean rag and put some polish on it. Turn on the drill and go to it. You really only need to do the area that rides in the bushing but do the whole thing. It looks pretty.
This should be done as your last step before assembling the motor. If you still have the comm to cut, do it before polishing or it will leave scratches that you just polished out. Put the necessary spacers on each end to center the armature in the magnetic field (see the Black Book for the proper way).
Now for the important part. Just before putting the arm in the can, put a drop of TRIBO R/C Power Matrix Commutator Lubricant on the shaft near the spacers. Put it in the can and use the same procedure for the endbell. Once you have the motor together and the endbell screws tight, take the flat part of a pair of pliers (or similar tool) and lightly tap each end of the shaft a few times. This centers the bushing on the shaft. Check your spacing. Change if necessary.
Spin the arm by hand. Feels good doesn't it?